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Cables to carburetor....mechanic help!
#891235
03/07/14 03:30 PM
03/07/14 03:30 PM
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Joined: Nov 2010
Posts: 1,389
Gadsden
jchan
OP
8 point
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OP
8 point
Joined: Nov 2010
Posts: 1,389
Gadsden
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On a 2004 Yamaha Big Bear, there are to cable that run to the bottom of the carb. Both are electrical and I think they are their own harness. Anybody have any ideas on what this cable/harness is called?
Last edited by jchan; 03/07/14 03:49 PM.
"I'm going to kill one million! 6 legally with a shotgun, and the rest with this icey stare." - Si Robertson
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Re: Cables to carburetor....mechanic help!
[Re: jchan]
#891279
03/07/14 04:04 PM
03/07/14 04:04 PM
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Joined: Nov 2010
Posts: 1,389
Gadsden
jchan
OP
8 point
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OP
8 point
Joined: Nov 2010
Posts: 1,389
Gadsden
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You can see the gas dripping out of the carb a little in the pic. I am order a rebuild kit as well.
"I'm going to kill one million! 6 legally with a shotgun, and the rest with this icey stare." - Si Robertson
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Re: Cables to carburetor....mechanic help!
[Re: jchan]
#891283
03/07/14 04:06 PM
03/07/14 04:06 PM
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Joined: May 2012
Posts: 12,481
Pike County, AL
Fuzzy_Bunny
Booner
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Booner
Joined: May 2012
Posts: 12,481
Pike County, AL
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I can't tell squat from that picture, but the wires running to carburetors are usually for an electric choke. Does your bike have an electric or manual choke?
Last edited by Fuzzy_Bunny; 03/07/14 04:07 PM.
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Re: Cables to carburetor....mechanic help!
[Re: jchan]
#891292
03/07/14 04:15 PM
03/07/14 04:15 PM
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Joined: Nov 2010
Posts: 1,389
Gadsden
jchan
OP
8 point
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OP
8 point
Joined: Nov 2010
Posts: 1,389
Gadsden
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Its a manual lever choke.
"I'm going to kill one million! 6 legally with a shotgun, and the rest with this icey stare." - Si Robertson
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Re: Cables to carburetor....mechanic help!
[Re: jchan]
#891296
03/07/14 04:18 PM
03/07/14 04:18 PM
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Joined: Nov 2006
Posts: 13,401
Mobile Alabama
TChunter
Booner
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Booner
Joined: Nov 2006
Posts: 13,401
Mobile Alabama
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It's a tps..throttle position sensor. They send signals to the cdi.
On the Eighth day God created flounder.
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Re: Cables to carburetor....mechanic help!
[Re: jchan]
#891299
03/07/14 04:24 PM
03/07/14 04:24 PM
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Joined: Nov 2010
Posts: 1,389
Gadsden
jchan
OP
8 point
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OP
8 point
Joined: Nov 2010
Posts: 1,389
Gadsden
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So what would I need to look too buy that will replace those 2 cables?
"I'm going to kill one million! 6 legally with a shotgun, and the rest with this icey stare." - Si Robertson
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Re: Cables to carburetor....mechanic help!
[Re: jchan]
#891310
03/07/14 04:30 PM
03/07/14 04:30 PM
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Joined: Nov 2006
Posts: 13,401
Mobile Alabama
TChunter
Booner
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Booner
Joined: Nov 2006
Posts: 13,401
Mobile Alabama
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The electrical wires? Why are you replacing them?
If they are messed up or cut I'd just rewire it with a new piece and crimped on connectors.
Last edited by TChunter; 03/07/14 04:32 PM.
On the Eighth day God created flounder.
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Re: Cables to carburetor....mechanic help!
[Re: jchan]
#891311
03/07/14 04:31 PM
03/07/14 04:31 PM
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Joined: Nov 2006
Posts: 13,401
Mobile Alabama
TChunter
Booner
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Booner
Joined: Nov 2006
Posts: 13,401
Mobile Alabama
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As far as "cables" there's only two going to your carb...chock and throttle.
Not sure i understand what you're asking.
On the Eighth day God created flounder.
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Re: Cables to carburetor....mechanic help!
[Re: jchan]
#891316
03/07/14 04:34 PM
03/07/14 04:34 PM
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Joined: Apr 2007
Posts: 3,633
Gardendale
BigDalk
10 point
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10 point
Joined: Apr 2007
Posts: 3,633
Gardendale
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Probably a shut off valve. If the valve doesnt get voltage it shuts off fuel to carb.
"The aggies are going to destroy bama"
Burbank
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Re: Cables to carburetor....mechanic help!
[Re: jchan]
#891323
03/07/14 04:37 PM
03/07/14 04:37 PM
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Joined: Nov 2010
Posts: 1,389
Gadsden
jchan
OP
8 point
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OP
8 point
Joined: Nov 2010
Posts: 1,389
Gadsden
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There are 2 wires....one is yellow and one is black. Both are shown in the pic. The yellow one was taped into place because the rubber "boot" that is suppose to hold it on to the carb is gone. You can see part of whats left, but the rubber should run all the way up onto the carb. I was to replace the yellow and black wire so I will have to rubber that hold it into place.
"I'm going to kill one million! 6 legally with a shotgun, and the rest with this icey stare." - Si Robertson
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Re: Cables to carburetor....mechanic help!
[Re: jchan]
#891325
03/07/14 04:39 PM
03/07/14 04:39 PM
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Joined: Nov 2006
Posts: 13,401
Mobile Alabama
TChunter
Booner
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Booner
Joined: Nov 2006
Posts: 13,401
Mobile Alabama
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Oh ok...what's under that wire? It should be a nipple sticking out that the wire clips onto correct?
On the Eighth day God created flounder.
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Re: Cables to carburetor....mechanic help!
[Re: TChunter]
#891328
03/07/14 04:44 PM
03/07/14 04:44 PM
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Joined: Nov 2006
Posts: 13,401
Mobile Alabama
TChunter
Booner
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Booner
Joined: Nov 2006
Posts: 13,401
Mobile Alabama
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 looks similar to this correct? The male one? You crimp on a new female like on the right to go on it. As far as the boot as long as it's secure with the above connector it's not a necessity.
Last edited by TChunter; 03/07/14 04:45 PM.
On the Eighth day God created flounder.
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Re: Cables to carburetor....mechanic help!
[Re: jchan]
#891335
03/07/14 04:51 PM
03/07/14 04:51 PM
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Joined: Nov 2010
Posts: 1,389
Gadsden
jchan
OP
8 point
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OP
8 point
Joined: Nov 2010
Posts: 1,389
Gadsden
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This one has a spring....I am about to upload
"I'm going to kill one million! 6 legally with a shotgun, and the rest with this icey stare." - Si Robertson
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Re: Cables to carburetor....mechanic help!
[Re: jchan]
#891353
03/07/14 05:12 PM
03/07/14 05:12 PM
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Joined: Dec 2001
Posts: 35,452
Missouri
swamp_fever2002
Administrator
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Administrator
Joined: Dec 2001
Posts: 35,452
Missouri
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I have a 2002 big bear 400 4x4 I don't know if you know this or not but they have a 15w carburetor heater. On a cold engine, turn the key on and leave it on at least 30 seconds before starting. With key on engine off, the carb heater will start to heat the carb a little bit which helps get that cold fuel atomized better. Once that engine is running and warm, there's enough radiant heat from the engine to warm the carb sufficiently. Number 46 on diagram in the below link. http://www.yamahapartshouse.com/oemparts/a/yam/5003904ef870021f60a0ce25/carburetor
It takes a long time to grow an old friend.
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Re: Cables to carburetor....mechanic help!
[Re: swamp_fever2002]
#891358
03/07/14 05:16 PM
03/07/14 05:16 PM
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Joined: Nov 2010
Posts: 1,389
Gadsden
jchan
OP
8 point
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OP
8 point
Joined: Nov 2010
Posts: 1,389
Gadsden
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I have a 2002 big bear 400 4x4 I don't know if you know this or not but they have a 15w carburetor heater. On a cold engine, turn the key on and leave it on at least 30 seconds before starting. With key on engine off, the carb heater will start to heat the carb a little bit which helps get that cold fuel atomized better. Once that engine is running and warm, there's enough radiant heat from the engine to warm the carb sufficiently. Number 46 on diagram in the below link. http://www.yamahapartshouse.com/oemparts/a/yam/5003904ef870021f60a0ce25/carburetor Yes I have noticed that. That is what the black wire is hooked to. The terminal for the carb heater.
Last edited by jchan; 03/07/14 05:16 PM.
"I'm going to kill one million! 6 legally with a shotgun, and the rest with this icey stare." - Si Robertson
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Re: Cables to carburetor....mechanic help!
[Re: jchan]
#891363
03/07/14 05:20 PM
03/07/14 05:20 PM
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Joined: Nov 2006
Posts: 13,401
Mobile Alabama
TChunter
Booner
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Booner
Joined: Nov 2006
Posts: 13,401
Mobile Alabama
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I see what you're saying now. Most likely that connector goes into the main wiring harness so there may not be a replacement for just that wire. I would talk to a dealer and explain to them what you need. They will have a parts blow up on a computer screen to look at. See if they can get you just that replacement boot.
On the Eighth day God created flounder.
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Re: Cables to carburetor....mechanic help!
[Re: TChunter]
#891366
03/07/14 05:22 PM
03/07/14 05:22 PM
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Joined: Nov 2010
Posts: 1,389
Gadsden
jchan
OP
8 point
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OP
8 point
Joined: Nov 2010
Posts: 1,389
Gadsden
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I see what you're saying now. Most likely that connector goes into the main wiring harness so there may not be a replacement for just that wire. I would talk to a dealer and explain to them what you need. They will have a parts blow up on a computer screen to look at. See if they can get you just that replacement boot. Do you have any idea what it is for? I could probably get some good heat shrink and make it work as long as there isn't another problem
Last edited by jchan; 03/07/14 05:23 PM.
"I'm going to kill one million! 6 legally with a shotgun, and the rest with this icey stare." - Si Robertson
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